Industry News

Plastic crushers come in various types, each suited for specific operational conditions. To ensure smooth functionality and extend the life of your equipment, it's crucial to follow tailored usage and maintenance practices. Below are essential guidelines to keep your plastic crusher running efficiently.

1. Pre-Operation Checklist

Before powering up your plastic crusher machine, manually rotate the drive wheel one or two full turns. This simple action helps ensure the machine operates smoothly and without any obstructions. Only proceed to start the machine once you confirm that it’s running properly. Additionally, wait for the crusher to reach a stable operating state before feeding any materials into it.

2. Proper Shutdown Procedure

When it’s time to stop the machine, always stop feeding materials first. Make sure all remaining material inside the machine is discharged before cutting off the power. This step ensures a safe and clean shutdown.

3. Monitor Performance During Operation

While the crusher machine is running, monitor the temperature of the bearings to ensure they are properly lubricated. Keep an ear out for any unusual noises or vibrations. If anything seems off, immediately halt the operation and inspect for potential blockages, like non-shreddable objects, or any damage to the equipment.

4. Even and Steady Feeding

To prevent overloading the machine, make sure the material is fed evenly. It's also essential to avoid feeding hard objects such as metal or wood that are difficult to shred. If you're crushing wet materials, ensure the correct water levels are maintained to avoid clogging and decrease in production efficiency.

5. Inspect Shredded Material Size Regularly

It’s important to monitor the size of the shredded material regularly. If you notice oversized particles, it could be due to factors like gaps in the screen or worn-out hammers. Investigate these issues and take corrective actions to maintain the quality of your output.

6. Shutdown Inspection

After turning off the machine, check if all bolts and fasteners are securely in place. Assess any wear on key components, such as the blades and screens. Timely replacement or maintenance of worn parts is crucial to keeping the machine in optimal working condition.

7. Replace Worn Parts Promptly

Regularly inspect the machine for worn or damaged parts. If any component shows significant wear, it should be replaced or repaired immediately to prevent operational disruptions and ensure consistent performance.

8. Ensure the Safety Devices Are Operational

The safety features of your plastic crusher are vital for the protection of operators. Make sure that all safety devices are functioning properly. Never bypass or disable safety features, as doing so can result in serious accidents or equipment damage.

By adhering to these operational and maintenance guidelines, your plastic crusher will perform efficiently and have a longer lifespan, benefiting your business with improved productivity and reduced downtime.